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Terms and Definitions
Before proceeding we should define terms and also state some underlying
assumptions
Droplet Diameter — The diameter of the ink droplet after it has hit the substrate and spread out.
This value is used for two purposes: 1) to produce a simulation of droplet
converage; 2) to offset the position of the droplet center so that the droplet
falls completely inside of the line or pad to be imaged.
Droplet Pitch — The center to center spacing between droplets. This pitch can be described
either as an absolute distance or as a percentage. The droplet pitch
essentially defines the ink coverage.
Grid — The grid is both the database address of the bitmap and the physical positioning
limits of the ink jet system. For example, consider a system that operates at
5080 DPI which is equivalent to a 5 um grid. This means that one can “place” a droplet on a 5 um grid and only on those 5 um grid points.
Edge Offset — the distance from the edge of a figure to the center of the droplet. By default
we will offset the droplet position by 1/2 of its diameter so that no part of
it “leaks” out. However there are forced tradeoffs between where one would like to place
the droplet and where one can place the droplet.
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In the image below we illustrate some of these values:
1] The magenta boundary represents the original CAD data of a line and a round
pad
2] The green path represents the offset of 1/2 of the diameter of the droplet.
3a] The distance between circles (center to center) represents the pitch.
3c] The droplet centers must fall on the grid
The background crosshatch represents the gird.
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